In FORTAPS we have a zero-residue cycle

Quality FORTAPS

Currently, the contributions that companies can make to the establishment of a sustainable production model are vital to reduce the impact on the environment. One of these contributions is based on the implementation of the “zero waste” system or zero waste cycle. It refers to the principles that aspire to reuse products so that they do not end up becoming waste or garbage that causes contamination.

At FORTAPS, we efficiently implement this system that lengthens the life cycle of objects and the materials that compose them, including the highest possible percentage of reusable and planet-friendly material in the composition of our products. A very different model from most other manufacturers of plastic products that can take between one and four centuries to degrade.

The zero-residue model

According to the International Zero Waste Alliance, ZWIA for its acronym, the zero-waste cycle is based on achieving “the conservation of all resources through the production, consumption, reuse and responsible recovery of all products, packaging and materials, without burning them and without dumping them on the ground, water or air so that they do not threaten the environment or human health”

For this international alliance, to achieve this complete objective for producers and manufacturers in favour of a more efficient sustainable development model. Also, that it does not seriously harm the condition of the planet or the health of people. In addition, for the zero-waste cycle, it is important that there is also a commitment from consumers. This is because changing habits and priorities is necessary at all levels of society and the economy.

For FORTAPS, the concept of zero waste goes beyond recycling and composting at the end of a product’s life cycle.

FORTAPS and its eco-friendly system

We are specialists in the design and manufacture of all types of ribbed inserts and related products. As part of the company’s commitment to conserving the environment and the planet’s resources, in addition to putting into practice the zero-waste production model, the company implements another series of measures. All of them guarantee that the environmental impact of their products and their manufacturing process is as low as possible.

The FORTAPS recycling process has been a zero-waste cycle since 1996. The company applies a unique recycling process that allows reducing all the waste produced in the manufacturing processes, thanks to the total reuse of the material. In addition, the materials used to manufacture our tips are non-toxic. They are based on polyethylene raw materials that do not have toxic components and make their reuse possible.

At FORTAPS, we have dedicated ourselves to achieving a completely self-sustaining power supply model. Constantly investing in low consumption technologies, heat exchangers. Also, in other types of strategies that allow a rational and sustainable use of electricity.

Another of FORTAPS contributions to the zero-waste cycle and sustainable development is that we have completely dispensed with paper document management. We have adopted digital systems that are more efficient and generate less waste. In addition, all the company’s vehicles are 100% electric, so they do not contribute to greenhouse gas pollution.

Without a doubt, FORTAPS is a benchmark for completely sustainable and environmentally friendly production. With all our policies of conscious production we seek to contribute to the conservation of the planet and its resources. Also inspire and set an example for other companies to follow our steps in favour of a sustainable development model.

4 advantages of choosing FORTAPS as your supplier of ribbed inserts

Quality FORTAPS

FORTAPS is a company focused on the conceptualization, design, manufacture, and commercialization of plastic protective parts. This constantly growing company is characterized by innovation, providing its products with the highest quality and guaranteed excellence of the most cutting-edge in its production processes.

Ribbed inserts, end caps and stops, all types of rubber stoppers are available from this leading company in the ribbed inserts sector. With more than 20 years of experience, FORTAPS offers solutions in injection of technical plastics, thermoplastics, elastomers, and polyamides.

Likewise, FORTAPS applies advanced engineering techniques in the manufacture of its own injection mold designs, innovating in the composition of materials to improve their properties and optimizing all phases of the manufacturing process with the latest technologies in computerized mechanization. All this, to guarantee customers the highest quality products and efficient care in each of the aspects.

The importance of ribbed inserts

The ribbed inserts are the small pieces of rubber where all our weight rests, either on a chair or furniture, or on a walker. Although they are small elements, sometimes forgettable, the ribbed inserts fulfil essential functions in our day to day, and at FORTAPS we know it. For this reason, we invest in the best technological and industrial resources in the manufacture of the ribbed inserts.

In addition, in the industrial context, the ribbed inserts play fundamental roles protecting machinery parts from contact with other surfaces that can end up damaging the functionality of the structure, reducing its useful life, or even causing safety failures.

A chair without ribbed inserts is uncomfortable, and a cane without ribbed inserts will probably not even do its job properly. This is not to mention that these small pieces of elastic material extend the useful life and keep any type of tube where they are placed in good condition. This is the relevance of having FORTAPS, a supplier of ends that prioritizes the quality of the products.

Why choose FORTAPS?

There are multiple reasons to choose FORTAPS. Here are the most important:

1. Variety

There are many types of ribbed inserts, which are determined by their function. Although many times its elaboration is a custom work on request, there are different models of ferrules that cover different structures and situations. Specifically, square, round, rectangular, oval, exterior tips, levelling feet, among others, are made.

In FORTAPS you will find the best type of end piece according to your individual needs. In addition, on our website you will have an intelligent search engine that will help you decide which of the various types of end pieces available to choose.

2. Personalized attention

At FORTAPS you have the best personalized service on the market. The pieces are customizable according to the individual needs of each client, being able to print them with the client’s logo, modifying pre-existing molds to adapt the piece to specific uses. Likewise, special molds are manufactured, and customized solutions are developed, being able to inject the piece in special colours according to the order. The variety of possibilities characterizes FORTAPS and places it above other end cap providers on the market.

3. Greater economy

Thanks to its characteristic quality and efficiency, FORTAPS guarantees that the products will be available at the best market price. In this way, all budgets are adjusted proportionally to quality and price.

4. Immediate response

In FORTAPS digital document management systems are adopted that allow streamlining the response processes, facilitating the exchange of information between clients and the company. In addition, document accessibility and traceability are offered, saving time, and providing greater data security.

Without a doubt, FORTAPS is a leader in the ribbed inserts sector, its personalized services provide greater security and reliability, as well as a high quality of results.

Fortaps: Why is it the supplier of rubber protectors that you need?

Quality FORTAPS

Fortaps is the supplier of rubber protectors that you need because, among other reasons, it has a wide catalogue of products. This means that you will always have what you need at your disposal. However, this factor, obviously, is not the only one that makes this company indispensable. Keep reading because we are going to explain the reasons why this supplier of rubber protectors is the one you need. In addition to the above, Fortaps stands out because throughout its catalogue of products, the quality and price ratio is highly satisfactory for clients.

In this way, clients are guaranteed the security of buying quality products in the same place and, in addition, the guarantee of paying a highly competitive market price. These aspects are decisive when establishing which supplier of rubber protectors is the most suitable. However, there are other parameters that must be assessed in the service offered by a provider.

Fortaps is the essential supplier of rubber protectors

A supplier must comply with a series of essential requirements that make it the only one that its customers want to buy from because they trust the quality of its products. These premises are what support Fortaps’s marketing strategy and that is why it is a leader.

• Fortaps never delays product deliveries. This is so because in this company, they are aware of the importance of being on time. A delay on the part of a supplier can mean losses for the client. This aspect is key so that clients can carry out their work without any incidents and fulfil their commitments. For this reason, Fortaps is faithful to this criterion and sends the orders to customers in a timely manner.
• The guarantees after the purchase of the product are a hallmark of this supplier of rubber protectors. As we have mentioned before, the quality of the products is one of the maxims of this company. Therefore, any faulty or defective product, if any, is quickly replaced so that the customer can enjoy the quality of the rubber protectors.
• The size or quantity of the order you place does not matter. In this sense, you have complete assurance that you will not be out of stock and that whatever the order, you will have the units you request. For this reason, considering this supplier of rubber protectors as the reference one is the most logical thing since it never fails neither in the times of delivery, nor in the provision, nor in the assistance or the guarantees of the product.

Flexibility and availability

• The flexibility on the part of this provider is total. This factor is very important to the customer. A flexible provider allows the client to feel comfortable because it is able to adapt to the client’s needs which can be delivery schedules, availability and other aspects that make life easy for the customer. To these aspects, we must add the good attitude of the seller so that the shopping experience is excellent. Along these lines, Fortaps stands out because of the qualities of its customer service staff.
• Action plans. Finally, one of the most important details of this provider is the ability to solve functional problems that occur in shipments or deliveries. These action plans are designed to avoid or solve any inconvenience that may arise.

For these and other reasons, Fortaps is the leading supplier in the rubber protectors sector. Do not miss its catalogue, since it is worth keeping up to date with the latest trends in rubber protectors to make the right choice.

What are the quality checks that an end cap has to pass?

Quality FORTAPS

Subjecting an end cap to quality control means a way to ensure that it will perform its function optimally. But in addition to this, the raw material from which it is made will also contribute to this.

As you can see, either of these two factors are fundamental to ensuring that both our direct customers and the end users of their products will obtain an end cap in perfect condition. And to ensure they perform their function correctly until the end of their service life.

The entire chain of work involved in the production of an end cap must be carried out under the spotlight of quality. A light that illuminates all FORTAPS processes. Would you like to see it?

Why are quality controls necessary for an end cap?

End caps are necessary components for enhancing user experience during the use of various products.

Failure to perform the necessary quality controls represents a major risk. Because by doing so, we would be condemning our direct customers (manufacturers of furniture, orthopaedic products, etc.) to failing to satisfy their customers. Since they will be building into their own products terminations that may not meet their expectations.

Meanwhile, the value of an end cap as an element of safety should not be underestimated. To such an extent that a poor quality part can have a direct impact on the well-being of the end user. Just imagine a person who needs crutches, the end caps of which break or come loose while he or she is using them.

As you can see, the consequences of the lack of quality control overshadow the manufacturing process and the subsequent use of the product.

The quality checks for an end cap

All FORTAPS activities are carried out in strict compliance with the ISO9001:2015 standard, which Bureau Veritas has been certifying for 18 years. To this end we have developed a Quality Manual based on this regulation. And compliance entails that we audit all processes that take place within the entire operation of our company. In addition to planning, supporting and controlling operations. In this way, we evaluate their performance and, if necessary, we bring about their improvement.

But in addition to everything contained in this international quality certification, at FORTAPS we have adopted a term as a catalyst for our quality: TRACEABILITY.

This means that we examine the quality of our products from the very origin of the raw materials with which we make them.

The materials

PELD and PEHD are the materials that we have chosen for manufacturing our end caps.  High and low density polyethylene are highly resistant materials that ensure the quality of both handling and the result. As well as polycarbonate (ABS) for chrome plating, and thermoplastic rubber for anti-slip surfaces. And, of course, these materials must meet their own quality standards. In other words, related to their thermal endurance, greater or lesser degrees of hardness and response to adverse conditions.

Design and production processes

We start the production design process by designing the parts, which may be in our catalogue or made on demand, according to the specific needs of the customer. In all cases, we make sure to include everything necessary to fulfil its purpose in the planning of the element (external fins, splines, split fin, external ribs, etc.). Then we use our own injectors, manufactured with calibrated steels. And we also the most advanced technology in terms of computerised mechanisation. This phase is fundamental, because it is necessary to check the optimum matching and fastening of the end cap to the place where it will fit. In other words that its measurements are correct.

Tests under controlled conditions

As with any product, quality control for an end cap must include testing the result. And that means it is necessary to verify its resilience and durability under the conditions in which it will be used.

Meanwhile, when the end cap is to be used as an anti-slip device, its appropriateness must be empirically proven by means of the necessary tests. The same is true when its uses are geared towards eliminating noise or avoiding marks on the floor.

What else does FORTAPS provide?

In addition to the quality control of the end cap itself, at FORTAPS we oversee everything involved in its manufacture from start to finish. For this reason we also take responsibility to ensure stock and transport. And secondly, we commit to ecological and sustainable production both in the processes themselves and in the materials we use. With the added bonus of  managing of our own waste with a focus on recycling.

Do you want to learn more about the quality that illuminates our production processes? Contact us We’ll tell you all about it!

The great flexibility and resistance of polyethylene plastic

Quality FORTAPS

Polyethylene plastic is one of the most widely used materials for the manufacture of an extensive range of products. Hardly surprising considering it is both simple and economical to produce. This reason, together with its other advantages, has led to its proliferation in various areas. Did you know that many toys are made of polyethylene plastic?
Its applications are endless: from consumer products present in our daily lives, such as the cling film we wrap our food in, to industrial and technical applications, such as cables and pipes, among many others. Let’s find out a little more about polyethylene plastic.

What is polyethylene plastic and what are its characteristics?

Polyethylene plastic is a polymer formed by a string of hydrogen and carbon atoms, repeatedly chained together. It is a thermoplastic obtained by the polymerisation of ethylene. It is a demonstration of how a new substance can be obtained by applying a chemical process to an organic compound. Moreover, ethylene can be polymerised in different ways, depending on the properties that are needed. This gives rise to different types of the same material.

Characteristics of polyethylene plastic

Let’s look at some of the characteristics of polyethylene:

• It’s an inert This means that it’s unlikely to react chemically on contact with another material.
• Visually it exhibits a whitish, almost translucent appearance.
• It is not a good conductor of heat or electricity. This is why it is so widely used in the manufacture of wiring, pipes, etc.
• In a liquid state it gains or loses density depending on the temperature and the stress it is subjected to. This is why it’s classified as a non-Newtonian fluid. This makes it extremely resistant at low temperature. In a solid state, its density also varies according to temperature.
• It is flexible and resistant to ordinary temperatures. Its melting point is 110º. When subjected to a lower thermal gradient, it becomes harder and more fragile.

In light of all this, we can say that the mechanical properties of polyethylene plastic vary depending on the temperature at which it is treated while being manufactured. They also depend on how it cools and solidifies.

Types of polyethylene plastic

There are two varieties of polyethylene, both used in the process of production at FORTAPS.

Low-Density Polyethylene (LDPE)

This thermoplastic has an endless number of uses. LDPE is present in the composition of plastic bags, cling film, bottles, toys, etc. Its flexibility is greater than high-density polyethylene. Its processing method is simple, using the same procedures as for all thermoplastics (extrusion or injection, for example). But it’s difficult to print or paint on it.

High-Density Polyethylene (HDPE)

This type of polyethylene is tougher and more resistant. This is why it is included in packaging formulations that require special durability. Also for mechanical components, gas pipes, etc.

Advantages of polyethylene

Talking about polyethylene plastic means talking about a highly versatile product. The possibility of varying its density and hardness enables particular aspects to be harnessed. Perhaps the best known product is the supermarket carrier bag, but it is also used to make cling film, pipes, bottles, packaging, etc.

It is a highly resistant material, the high density version being harder and stiffer, while the low density one is more malleable. Its considerable flexibility is another of its great assets: it is elastic and stretches easily.

In addition to all the advantages we have listed, we must mention one more: it can be recycled. Nowadays, this is a highly rated attribute, given the pollution situation we are facing. In this regard, it is important to note that polyethylene is a non-toxic material. Also that, in the case of FORTAPS, we take care of the collection and recycling of our polyethylene plastic. We reintroduce any surplus residue back into production. This shows that it is a material whose productive life can be managed using what is known as the circular economy.

At FORTAPS we adhere to a working philosophy. We are committed to the customer, to the environment and to excellence in production and materials.

We have the solutions you need. Contact us.