Subjecting an end cap to quality control means a way to ensure that it will perform its function optimally. But in addition to this, the raw material from which it is made will also contribute to this.
As you can see, either of these two factors are fundamental to ensuring that both our direct customers and the end users of their products will obtain an end cap in perfect condition. And to ensure they perform their function correctly until the end of their service life.
The entire chain of work involved in the production of an end cap must be carried out under the spotlight of quality. A light that illuminates all FORTAPS processes. Would you like to see it?
Why are quality controls necessary for an end cap?
End caps are necessary components for enhancing user experience during the use of various products.
Failure to perform the necessary quality controls represents a major risk. Because by doing so, we would be condemning our direct customers (manufacturers of furniture, orthopaedic products, etc.) to failing to satisfy their customers. Since they will be building into their own products terminations that may not meet their expectations.
Meanwhile, the value of an end cap as an element of safety should not be underestimated. To such an extent that a poor quality part can have a direct impact on the well-being of the end user. Just imagine a person who needs crutches, the end caps of which break or come loose while he or she is using them.
As you can see, the consequences of the lack of quality control overshadow the manufacturing process and the subsequent use of the product.
The quality checks for an end cap
All FORTAPS activities are carried out in strict compliance with the ISO9001:2015 standard, which Bureau Veritas has been certifying for 18 years. To this end we have developed a Quality Manual based on this regulation. And compliance entails that we audit all processes that take place within the entire operation of our company. In addition to planning, supporting and controlling operations. In this way, we evaluate their performance and, if necessary, we bring about their improvement.
But in addition to everything contained in this international quality certification, at FORTAPS we have adopted a term as a catalyst for our quality: TRACEABILITY.
This means that we examine the quality of our products from the very origin of the raw materials with which we make them.
PELD and PEHD are the materials that we have chosen for manufacturing our end caps. High and low density polyethylene are highly resistant materials that ensure the quality of both handling and the result. As well as polycarbonate (ABS) for chrome plating, and thermoplastic rubber for anti-slip surfaces. And, of course, these materials must meet their own quality standards. In other words, related to their thermal endurance, greater or lesser degrees of hardness and response to adverse conditions.
Design and production processes
We start the production design process by designing the parts, which may be in our catalogue or made on demand, according to the specific needs of the customer. In all cases, we make sure to include everything necessary to fulfil its purpose in the planning of the element (external fins, splines, split fin, external ribs, etc.). Then we use our own injectors, manufactured with calibrated steels. And we also the most advanced technology in terms of computerised mechanisation. This phase is fundamental, because it is necessary to check the optimum matching and fastening of the end cap to the place where it will fit. In other words that its measurements are correct.
Tests under controlled conditions
As with any product, quality control for an end cap must include testing the result. And that means it is necessary to verify its resilience and durability under the conditions in which it will be used.
Meanwhile, when the end cap is to be used as an anti-slip device, its appropriateness must be empirically proven by means of the necessary tests. The same is true when its uses are geared towards eliminating noise or avoiding marks on the floor.
What else does FORTAPS provide?
In addition to the quality control of the end cap itself, at FORTAPS we oversee everything involved in its manufacture from start to finish. For this reason we also take responsibility to ensure stock and transport. And secondly, we commit to ecological and sustainable production both in the processes themselves and in the materials we use. With the added bonus of managing of our own waste with a focus on recycling.
Do you want to learn more about the quality that illuminates our production processes? Contact us We’ll tell you all about it!
End caps are a solution that goes beyond the merely convenient and enters the realm of the indispensable. This is all the more so considering the inherent needs of some manufactures.
There are certain elements whose particular characteristics affect the need to use this type of protection. We’re talking about items belonging to the category of multiple-user furniture.
These days, manufacturers of this type of furniture know their specifications very precisely, and they refer not only to the object itself. In particular they relate to those derived from how it’s used, as the name indicates: by multiple users.
In any case, it’s worth underscoring all the benefits rubber end caps tailored to these structures can provide.
Why is there a need for rubber end caps? Who requires them?
Knowing the needs of our clients is the best way of gaining an in-depth understanding of what they lack. And, further down the line, the results of our input into their production.
It was precisely in the search for such answers that a stellar product came into being in the FORTAPS Technical Office in 2010, one that today has established itself as a real success: the reinforced end cap, especially for multiple users.
We seek to ensure the satisfaction of our direct customers. And we are aware that the only way to achieve this is to collaborate with them so that they can provide the consumers of their products with the finest finishes. Thus, only by optimizing the end-user experience can we ensure a job well done.
Who needs reinforced end caps, specially designed for multiple users?
All furniture manufacturers understand the importance of installing this type of protector, end cap or finish cap on their products. But it is true that there are certain sectors in which this need is even greater. These are manufacturing activities subject to specific regulations on materials and safety.
Among them, the manufacturers of furniture designed for the hospitality industry and restaurants, as well as for schools and hospitals, the main recipients of this product.
Why do they need them?
At FORTAPS we long ago realized that these producers needed elements resistant to wear; parts that were easy to instal. And that could, at the same time, adjust easily to the shaft.
The increasing demand for them is no mystery. These are products designed for very specific sites where they will be used simultaneously by multiple users. Therefore, in addition to the specific characteristics linked to the use of any piece of furniture at home, there are also those related to its location.
First of all think, for example, of the annoying noises or marks that a chair can produce on the floor of the venue in question. Then imagine the marks and noises produced by all the chairs contained in a single venue, such as one of those previously mentioned. Clearly the problems they can cause are multiplied exponentially.
Benefits of using rubber end caps
The fitting of plastic protectors, adapted to the needs of each piece and circumstances, is a guarantee of improved user experience. These are some of the benefits they bring:
- They function as noise-cancelling devices. Moving furniture around on the floor is no longer a nuisance.
- They prevent marks on all manner of surfaces. Nor do they leave blemishes or traces. And, both on this point and the previous one, the most appropriate material can be chosen (whether rubber or plastic) to achieve a perfect match to the flooring material.
- The aesthetic advantage. They bring an added elegance to the appearance of the tubular legs.
- They have an impact on safety. They prevent slips and falls.
At FORTAPS we can offer you a comprehensive catalogue of plastic protectors, of different shapes and diameters. In addition to the possibility of requesting tailor-made solutions, made to order. As suppliers, we guarantee you an uninterrupted flow of stock, ensuring the continuity of your production.
We are specialists in supplies to manufacturers of multiple-user furniture, whether in schools, hospitals or the hospitality industry. This sector is the home of the main success stories for an exclusive FORTAPS product: the end cap. A reliable product, which always works well.
We manufacture the pieces that your furniture needs. Contact us and ask about all the options we have for you.
Polyethylene plastic is one of the most widely used materials for the manufacture of an extensive range of products. Hardly surprising considering it is both simple and economical to produce. This reason, together with its other advantages, has led to its proliferation in various areas. Did you know that many toys are made of polyethylene plastic?
Its applications are endless: from consumer products present in our daily lives, such as the cling film we wrap our food in, to industrial and technical applications, such as cables and pipes, among many others. Let’s find out a little more about polyethylene plastic.
What is polyethylene plastic and what are its characteristics?
Polyethylene plastic is a polymer formed by a string of hydrogen and carbon atoms, repeatedly chained together. It is a thermoplastic obtained by the polymerisation of ethylene. It is a demonstration of how a new substance can be obtained by applying a chemical process to an organic compound. Moreover, ethylene can be polymerised in different ways, depending on the properties that are needed. This gives rise to different types of the same material.
Characteristics of polyethylene plastic
Let’s look at some of the characteristics of polyethylene:
- It’s an inert This means that it’s unlikely to react chemically on contact with another material.
- Visually it exhibits a whitish, almost translucent appearance.
- It is not a good conductor of heat or electricity. This is why it is so widely used in the manufacture of wiring, pipes, etc.
- In a liquid state it gains or loses density depending on the temperature and the stress it is subjected to. This is why it’s classified as a non-Newtonian fluid. This makes it extremely resistant at low temperature. In a solid state, its density also varies according to temperature.
- It is flexible and resistant to ordinary temperatures. Its melting point is 110º. When subjected to a lower thermal gradient, it becomes harder and more fragile.
In light of all this, we can say that the mechanical properties of polyethylene plastic vary depending on the temperature at which it is treated while being manufactured. They also depend on how it cools and solidifies.
Types of polyethylene plastic
There are two varieties of polyethylene, both used in the process of production at FORTAPS.
Low-Density Polyethylene (LDPE)
This thermoplastic has an endless number of uses. LDPE is present in the composition of plastic bags, cling film, bottles, toys, etc. Its flexibility is greater than high-density polyethylene. Its processing method is simple, using the same procedures as for all thermoplastics (extrusion or injection, for example). But it’s difficult to print or paint on it.
High-Density Polyethylene (HDPE)
This type of polyethylene is tougher and more resistant. This is why it is included in packaging formulations that require special durability. Also for mechanical components, gas pipes, etc.
Advantages of polyethylene
Talking about polyethylene plastic means talking about a highly versatile product. The possibility of varying its density and hardness enables particular aspects to be harnessed. Perhaps the best known product is the supermarket carrier bag, but it is also used to make cling film, pipes, bottles, packaging, etc.
It is a highly resistant material, the high density version being harder and stiffer, while the low density one is more malleable. Its considerable flexibility is another of its great assets: it is elastic and stretches easily.
In addition to all the advantages we have listed, we must mention one more: it can be recycled. Nowadays, this is a highly rated attribute, given the pollution situation we are facing. In this regard, it is important to note that polyethylene is a non-toxic material. Also that, in the case of FORTAPS, we take care of the collection and recycling of our polyethylene plastic. We reintroduce any surplus residue back into production. This shows that it is a material whose productive life can be managed using what is known as the circular economy.
At FORTAPS we adhere to a working philosophy. We are committed to the customer, to the environment and to excellence in production and materials.
We have the solutions you need. Contact us.
Low-density polyethylene is a material that is increasingly sought after by all manner of industries. Its strengths are its great versatility and certain characteristics that ensure it can be used in a wide variety of ways. This accounts for its increasing presence in the manufacture of a wide range of components.
There is daily evidence of the way its use in everyday objects has become widespread. For example, it is found in freezer bags, in the cling film used to wrap food, etc.
What follows is a summary of its chief characteristics, setting out the sustainable advantages of the low-density polyethylene we work with at FORTAPS.
What is low-density polyethylene and what are its properties?
Low-density polyethylene, or LDPE, belongs to the family of olefinic polymers, and is composed of repeat units of ethylene.
Its characteristics differ from those of high-density polyethylene, also in high demand, and make it the preferred material for manufacturing bottles, bags, food packaging, etc.
It is a material with high thermal and chemical resistance, and is also highly flexible and mouldable. It is therefore easy to manipulate using the processes generally used with thermoplastics: injection moulding (such as the components in the FORTAPS catalogue) and extrusion.
In short, it is a shiny, malleable and resistant plastic. But to this definition it is crucial to add that it is the most-used plastic in the world and also, and very importantly, the most recycled.
Low-density polyethylene at FORTAPS
Low-density polyethylene is present in all FORTAPS output. This is the material we use in the injection process for our components, with the exception of the flanges and threaded inserts, where we use high-density polyethylene as it is more hard wearing.
Our work, involving the creation of our own moulds, requires a material that imparts flexibility to the injection process. But this material must also be highly resistant to both temperature and chemical contact. We have found the answer to these requirements in LDPE.
The sustainability advantages of FORTAPS polyethylene derive from two different but complementary factors.
First, there are the working processes. In this context, latest-generation machinery with minimal energy consumption underlines our philosophy of seeking continuous and sustainable growth.
Secondly, there is the material itself.
We explain this in more detail below.
Why highlight the sustainability of our LDPE?
There are three fundamental keys to understanding what we mean when we refer to the sustainability of this material within the framework of our production:
Virgin raw material
Our commitment to sustainability and environmentally-friendly innovation prompts us to look for extra quality in the material we use. This is why we start with virgin raw material in order to facilitate recycling.
It’s worth pointing out that all types of LDPE are recyclable. The containers made of this material are numerically classified with a 4 in the middle of a triangle made up of arrows.
While it is the responsibility of companies and individuals to manage their obligations appropriately in this regard, providing the necessary mechanisms to carry out recycling is also the responsibility of the competent authorities in the area.
Use of recycled polyethylene
The volume of injected parts at the FORTAPS plant results in the existence of a large amount of leftover material.
Within our manufacturing philosophy, geared towards increasingly green practices, we have incorporated the concept of the circular economy. This means that the surplus material is collected to be used again to produce other components.
It has already been mentioned above that LDPE is a fully-recyclable material. But the truth is that there are often certain inconveniences in this process that make it difficult.
Sometimes, people are the problem. Once the element made of polyethylene has been used, whether or not its useful life is over, we discard it in an inappropriate way. In other words, we fail to classify it correctly in the recycling bins or throw it away in the wrong place. Thus, the only thing attained is that the opportunity for sustainability offered by polyethylene is squandered, and it turns into a problem that grows with each passing day.
On other occasions, the responsibility falls at the door of governments. Sometimes they lack the mechanisms to process it, the waste is not correctly separated, or the processing facilities do not fulfil their role appropriately.
At FORTAPS we have decided to take control of managing the waste we generate. Thus, we take responsibility for recycling all leftover materials.
We work ceaselessly to ensure our output is ever more environmentally friendly. Our customers’ satisfaction and our commitment to sustainable growth are the twin engines that drive us forward. Contact us and tell us about your requirem
The use of recyclable plastic materials is an important contribution on the way to sustainability.
The current situation has many red flags, warning that a change in attitude is necessary. We must review our attitudes to consumption, sanitation and, of course, industrial production. With this last area, and whatever the product may be, pursuing a policy of zero waste means choosing the right materials.
As you will see, the composition and origin of the raw materials are basic factors necessary to complete the recycling process. This is why today, recyclable plastic materials are increasingly an option to consider.
On the other hand, it is also interesting to address other issues. One of them is the possibility of implementing the concept of the circular economy into industrial processes.
How do we manufacture?
There is no doubt that plastic is one of the main factors in pollution. That’s why choosing recyclable materials can be a powerful force for change.
In the business environment it is important to set objectives that are appropriate to the type of business, as well as its structure and procedures. On this basis, we are advocating for a greener philosophy in our company with three main points:
- The production process (the machinery).
- The materials we use (recyclable plastic materials).
- Recycling (keeping control over production waste). In this regard, using virgin materials makes it easier to reuse any remaining material.
The FORTAPS method
We work from our own designs, creating moulds for our items. And this, as you’ll see, is a great advantage when it comes to reducing environmental impact. This is the chronology of our production process:
- We make the design (from our extensive catalogue or for items on request).
- We create the exact moulds for the items The following table shows the number of the different types of steel used in the production of these parts (in non-calibrated steel).
Thus, participating in the entire development from the first moment gives us the freedom to make sustainability part of our plan.
We always meticulously choose the machinery: up-to-date, and equipped for the highest energy efficiency. In addition, our care extends to the materials: always non-toxic.
We are faithful to an environmentally friendly work philosophy. And, in fact, this is why we ruled out the use of PVC. Despite being very versatile and easy to use, chlorine forms part of this material, and is highly polluting (both in its production and usage). And it shouldn’t be forgotten that it’s particularly difficult to recycle. On the one hand, this is because the ingredients it contains contaminate the recycling process itself. And, on the other hand, because in itself, it’s more expensive.
Polyethylene is a much more eco friendly alternative, and therefore the choice we make at FORTAPS. And it is this that we transfer, in its two forms (high and low density) to the entire production process of any item, from inserts up to ferrules.
Recyclable plastic materials
We use two types of polyethylene:
- Low density (PELD): to inject into the items. Low density polyethylene is the most widely used plastic due to its properties (chemical and thermal resistance, as well as flexibility). It is also the most recycled.
- High density (HDPE): for the flanges and threads (which need more strength). It’s less flexible, but has the advantage of being highly robust.
In addition, anti-slip products are manufactured with thermoplastic rubber, a mixture between plastic and rubber, which has the advantages of both.
Manufacturong our parts with recyclable plastic materials makes it easier for us to do our own recycling. For this reason, we’re committed to the circular economy and the approach to the rules of the waste hierarchy. This means that, once an item is manufactured, that which doesn’t get used (or is surplus) is used for something else. And all this, within our own production chain.
The concept of waste management as an individual responsibility brings other benefits as well. On the one hand, a reduction in costs, as we are not using a third party service (collection, classification, recycling). On the other hand, the economic investment in new material is reduced, because it optimises usage of material.
At FORTAPS, we promise to ensure quality and the full satisfaction of our customers. And, in our roadmap to continuous improvement, sustainability is a primary objective. We have a complete catalogue and a lot of news.
Contact us and we’ll inform about everything you need.
Round tube ferrules are parts which can be adapted to different uses, and which offer many advantages for the pipe structures to which they are applied. In addition, they can be made in a variety of heights, diameters and shapes. They also allow different types of finishes, as well as the addition of a wide range of colours, as you can see in our catalogue.
At FORTAPS, we will explain a little more about these parts for you so that you understand better how they work.
What can ferrules do for you?
Ferrules are small parts, but which have important functions within their own context. To such an extent that, without them, the round tubes that house them often cannot properly perform their functions.
Do you want to know more about their applications? We’ll tell you all about it later.
Protection of surfaces
It’s easy to see that the normal use of furniture involves continuous dragging on or digging into the floors of our homes. Think about it, when you sit down to eat and move closer to the table or sit in an armchair… Isn’t it true that damage often occurs to the floor?
In addition, there are materials that are particularly sensitive to deterioration, for which a simple movement can cause damage that is very difficult to repair. This is the case with parquet, ceramic or carpeted floors.
Don’t fret, ferrules are suitable to protect your floors.
Noise neutralsiing elements
Very much in line with their use to protect surfaces, they also serve to insulate against the possibility of noise.
As we already pointed out, moving furniture can cause damage, but also other types of annoyance. Accompanying the dragging and the movements, there is often an unpleasant noise that use of the ferrules can cancel out.
For all these reasons, ferrules are items that can contribute significantly to maintaining and improving wellbeing in your home. But they are not solely limited to this setting.
The use of round tube ferrules is a very important option for the business establishments that are part of the HORECA chain. Hotels, restaurants and cafes are spaces which bring together a large number of people. And it is logical to try to seek the comfort of all customers and guests.
This comfort is achieved not only through proper care from the staff of these establishments. It is also advisable to take all the necessary measures in advance to create an atmosphere of comfort, which will make guests feel at home upon their arrival. In this scenario, avoiding noise and damage is a major issue.
Believe it or not, round tube ferrules can surprise you by having more applications.
In this example, and once again, also within the framework of your home, a hotel or in accommodation establishments. In both cases, in addition to comfort, aesthetics and a careful design are points that are appreciated. We all like to have a nice home, and as far as the hotel business is concerned, image is a fundamental ingredient for its success.
The contribution of the ferrules is much greater than it might seem given their size. Because one contributes to the aesthetics of a place in different ways, directly and indirectly.
Directly, they function as a finishing element or different types of furniture and structures, providing harmony to it as a whole. Indirectly, its uses as a preservation device for floor surfaces help to maintain its appearance.
Sealing (interior and exterior protection)
Like round tube endings, ferrules fulfil a valuable protective function, or as a barrier for containment and stoppage. On the one hand, they prevent any substance contained in the pipe from escaping from it. And, on the other hand, they cancel out the possibility of anything penetrating from the outside (dirt, humidity, etc.).
Its high clamping capacity provides extra strength to chairs, tables or other structures whose support they provide. That’s why ferrules can become your most appreciated items when looking for a way to create grip and firmness.
They’re a great help for the prevention of slips, trips and falls.
Round tube ferrules can be external or internal. And in both forms, they serve certain purposes. At FORTAPS, we can provide you with a complete service: consultation and product.
Contact us and we’ll advise you on everything you need. Besides, we always have news to tell you.
Entrust your ferrules to the experience of two generations dedicated to producing them. We’re waiting for you!