Ribbed for multiple uses
The ribbed inserts are a fundamental part of a great diversity of objects, having an important role in the correct functioning of all of them. Among all the models, the ribbed inserts for ladders and metal structures stand out, being essential in their design for proper use.
The ribbed inserts are pieces generally made of flexible and resistant material. They are used as completions on ladders and metal structures, as well as on scaffolding, walking sticks, umbrellas, chair legs, tables, and other pieces of furniture. Its main function is to provide protection to the bottom of cylindrical or tubular objects.
These small components can go unnoticed by most people. However, these are essential parts for the proper functioning of a wide variety of objects. Knowing their different functions and importance is vital to guarantee their maximum use as protection and security pieces.
Importance of the ribbed inserts
The ribbed inserts are usually attached from the factory to the different objects that require them. Although, nowadays it is also possible to buy ribbed inserts, either by packages or individually, according to the required needs.
Likewise, the ribbed inserts are elements of a small size and of a cost that, in general, is relatively low. For this reason, they do not usually attract too much attention. Surely there are many people who do not even know with certainty the name of these very fundamental rubber pieces. However, their constant presence is no coincidence since they play a fundamental role in lengthening the useful life of objects. In addition, they provide an aesthetic value and protection against direct contact with the ground or any other surface.
The ribbed inserts, in general, look like small pieces of rubber whose design fits perfectly with the metal structure or ladder to which they are incorporated. They are made based on strict design specifications provided by different manufacturers according to their requirements. This is because they must fit perfectly with their respective structure to be able to carry out their functions correctly.
Types of ribbed inserts
There are different types of ribbed inserts available at Fortaps, and they are classified according to their design, size, and material from which they are made. In addition, it should be noted that each type of ladder and metal structure, in general, requires a specific type of ribbed insert for its design.
A clear example of this would be the ribbed insert similar to rubber plugs that are found at the end of the legs of the chairs and have the function of stopping the deterioration of the legs and the surface on which they rest.
Another of the best examples of the important role that ribbed inserts play in the maintenance and functionality of an object are the ribbed inserts for ladder. These are not only responsible for protecting the bases of the ladder from direct contact with the ground, but they also have a much more important function related to the safety of people.
The ribbed inserts in ladders and metallic structures
Ladder ribbed inserts act as a safety anchor, keeping the ladder stable while in use. They also protect the physical integrity of people. That is why it is so important to have quality ribbed inserts for this type of item, and to constantly verify that they are in good condition.
As we have seen, the ribbed inserts are pieces that are of fundamental importance in many aspects of everyday life, such as the ribbed inserts on the ladder and different metal structures. They ensure that the elements in which they are incorporated will perform their functions in the best way, for as long as possible without any inconvenience or excessive deterioration.
Ribbed for multiple uses
Ribbed inserts are items found on many furniture that we use every day, but rarely notice. These small pieces of thermoplastic rubber are used as finishes for tubular furniture legs, canes or any type of tubular element that requires sealing one end.
Ribbed inserts are fundamental elements in the structure of the furniture, whether they are chairs with steel tube legs or hollow profile legs. It is thanks to these small elements that a chair can function properly. Without them, the chair would lose an important part of its comfort. Additionally, ribbed inserts for items such as canes and walking aids allow them to properly perform their important function of assisting movement.
So, although they are parts that go unnoticed most of the time, they are present in many aspects of daily life and are of utmost importance for the proper functioning of elements that are essential for the mobility of many people.
How are the ribbed inserts made?
The first step in the manufacture of a ribbed insert is the part design process. At FORTAPS we design them depending on the type of tube with which they will have to work and according to the function they perform.
Later we proceed to the choice of the materials with which the ribbed inserts will be printed. This is also conditional on the type of function that is planned for the ribbed insert once printed. For example, for chairs that will rest on carpets, harder and more resistant materials are used so that they do not sink. It should be noted that thermoplastic rubber is one of the favourite materials for the manufacture of ribbed inserts due to its non-slip properties.
The creation of molds and injection of the same with the favourite material is the last step of the production process of the ribbed inserts. The molds, in general, are manufactured with special characteristics according to each company.
What is thermoplastic rubber?
Thermoplastic elastomers, also called thermoplastic rubbers, rubber, caucho or flexible PVC, are a type of material generally originated from the physical mixture between a plastic and a rubber. This particular blend results in a material with both thermoplastic and elastomeric characteristics. Thermoplastic rubbers, unlike thermosets, are easier to use in the manufacture of parts such as ribbed inserts in injection molding processes. These combine the characteristic advantages of both rubber and plastic materials.
Due to the degree of interlinking of its structures, this type of material has a high degree of elasticity that makes it very useful in the manufacture of pieces such as ribbed inserts.
What advantages does the manufacture of ribbed inserts offer?
- Thermoplastic rubbers are recyclable because they can be reused after being transformed.
- They have elastic properties typical of rubbers.
- It is not necessary to add additives before processing, since as in plastics, in general, the manufacturer has already added the additives in their manufacture, and it is only necessary to add the colorants.
- They can be easily coloured with the usual pigments.
- They consume less energy than thermoset elastomers in their transformation.
- The quality control of the finished product is easier.
Besides ribbed inserts, what can be done with thermoplastic rubber?
The use of thermoplastic rubbers is widespread due to their multiple applications. Its so varied uses are given by its versatile mechanical properties: mainly its residual deformation and its elastic recovery, in addition to its resistance to temperature. They also have various applications in construction, for the manufacture of insulated window profiles, expansion joints, weather protection profiles, among other elements. In industry it is used to manufacture anti-vibration parts, anti-slip parts, cable protectors, soft washers, connectors, etc.
As we have seen, thermoplastic rubber is an extremely useful material with many applications. One of them is for the manufacture of the ribbed inserts. Undoubtedly, it is a very versatile raw material, which has characteristics that make it a great allied of the industry.
Ribbed for multiple uses
The ribbed inserts are a fundamental piece in the structure of the furniture. Regardless of the type of seat, be it steel legs or hollow tubular legs, they are a fundamental and essential element for the proper functioning of a chair. Here are 5 things to keep in mind about chair ferrules.
What is your production process?
The first step to make a functional ferrule is the design and conceptualization stage of it. Most of the time these are manufactured based on previous specifications on a certain product that requires the ferrules and the customer’s indications.
Subsequently, the manufacture of a calibrated steel mold for the ferrule is carried out. To do this, millimeter precision is needed regarding measurements, since any calculation error in the size of a ferrule can render it functionally useless and make its work impossible.
Later, the injection of the molds is carried out with polyethylene, which is extremely resistant and presents highly favorable characteristics for the products. Its effectiveness is since polyethylene is a thermoplastic that does not conduct electricity or heat, in addition to being easy to work with during the pouring process into the molds.
The finished product batch goes through rigorous quality control testing. In addition, some companies have specialized machinery to recycle excess plastic automatically.
The ferrules for chairs vary according to the type of floor
In the case of the ferrules for chairs and other similar furniture, it is important to consider what type of surface they will perform their function on. This is because some materials are more advisable than others depending on the type of soil in which they will be located once installed. For example, the ferrules for chairs that rest on a carpet must be made of a more resistant material, since it must be tried not to sink them into the fabric.
Also, the softest rubber ribbed inserts are recommended for delicate floors. Some ferrule suppliers use virgin raw materials for their products that are more likely to be recycled in the future.
What variety of colors do they have?
During the finishing process for chair ferrules, neutral shades are usually chosen white, black and earth colors are the most used for this variety of ferrules. However, other colors are also more or less frequent, such as grays, blues, or other pastel colors.
Ideally, the ribbed inserts match the color of the chair and are not so flashy. It is also advisable to use the dark ones when they will be exposed to spaces where they can get dirty easily.
Ribbed inserts maintenance
It is very common for the ferrules to get dirty due to the action of rubbing and exposure to open spaces. Therefore, it is important to check your status frequently. If you notice that there is residue on them, you could use a damp towel and remove anything that could hinder the movement of the chair or its stability.
If the dirt is very sticky, you can use soapy water and a small brush to remove it. Then use a damp towel to remove any residue. Doing this can ensure a longer service life for the ferrules and keep them looking good.
Resorting to industrial ferrules allows to guarantee the useful life of the chairs. Surely you have heard some options made with recyclable materials, but these can be uneven and end up constantly breaking, so they are not effective. The purpose of the ribbed inserts is to cushion the weight carried by the seat and to prevent friction with the floor from damaging the legs of the chairs. Investing in industrial ferrules is the best option when looking for quality and effectiveness.
Ribbed for multiple uses
The manufacturing process of each supplier of ferrules is specialized, depending on each structure. However, most of them fulfill similar functions to each other, be it to maintain the cleanliness of the tube by means of its sealing, prevent leaks, and increase its durability, in addition to merely decorative fines.
Custom plugs are basic clothing for any pipe system: their shape, material and measurements are exactly adjusted to the shape of the mouth of the pipe, providing it with greater security.
The production of the ferrules for pipes is based on the previous manufacture of the characteristic molds of each supplier. This involves a specialized design process developed according to the diameter and elevation measurements defined for each case.
As mentioned above, pipe plugs fulfill different functions and perform different services. Depending on each specific function, they are designed individually. Thus, the ferrules can have various shapes and sizes. For example, the oval ones usually fulfill decorative functions; on the other hand, those that are installed in outdoor pipes serve both decorative purposes and as agents against humidity.
Specific patterns will be established by each ferrule supplier according to these specifications. Some plugs must be manufactured with measurements and criteria chosen by each client.
Ferrule manufacturing process
The first step for the manufacture of ribbed inserts is the manufacture of calibrated steel molds for the specific plug, always with millimeter precision regarding the measurements of each one. Most ferrule suppliers employ the latest in automated machinery to streamline production processes to their finest.
A correct process of design and conceptualization of each piece by the ferrule suppliers is of vital importance, being guided by the specifications of each client, studying their viability based on their requirements for use, properties, and characteristics. Next, polyethylene is injected into the molds. This extremely resistant thermoplastic has very advantageous characteristics for the products since it does not conduct heat or electricity.
Likewise, it should be noted that low-density polyethylene is used for parts, while high-density polyethylene is used with greater hardness for flanges and threads.
Furniture ferrules
So that the piece can accommodate the different thicknesses of the tube, the so-called outer fins are used. A smaller diameter split fin is used to locate it. Inside the pieces there is a grooved pattern to maximize flexibility and facilitate placement. Larger pieces contain internal ribs so that pressure can stay on the tube and make it difficult to remove.
In the case of furniture ribbed inserts, it is important to consider what surface they are going to work on, since some materials are more advisable than others depending on the type of floor. An example of this would be those that are going to rest on a carpet, you should try not to sink into the fabric. For these cases, the hardest ferrules are the most recommended, while if the floor is delicate, it is best to choose rubbed inserts. Some suppliers of ferrules bet using virgin raw material, that gives better probabilities of recycling.
Also, the finished product must go through rigorous quality control tests. In addition, some of the companies have machinery that recycles excess plastic automatically. After this, the packaging and preparation process of the individual orders takes place. In addition to the expedition, sale, and distribution in the market of finished products.
Ribbed for multiple uses
One of the keys to success when choosing a ferrule is to know, in detail, what its characteristics and uses are. It will depend on these aspects that its functionality and adaptability is as expected and desired by users. Thus, knowing, in depth, these devices, which make life easier and more comfortable is an opportunity that you cannot miss. Keep reading because we are going to tell you precisely the most outstanding aspects of the ferrules. These are the characteristics of a ferrule.
Tips about the characteristics of a ferrule
- Security and confidence. Apart from the materials that we will talk about later, the most important thing in a ferrule is that it can offer the user security and confidence. The ferrule has the function of maintaining the balance of the surface to which it provides stability. Therefore, you must choose the shape of the ferrule that adapts to the space you want to cover with this device. As you know in the market you can find square, round, or rectangular ferrules, among other varieties.
- Use of the ferrules. It is important to look at what type of end piece you are going to use because, surely, you will have to choose the ferrule depending on the use you want to give it. The normal thing is that you use the ferrules of the furniture to avoid that the legs touch the surface of the floor. The ferrule, in addition, of an aesthetic function has a hygienic function. Hence, as we have mentioned previously, it is important to choose the ferrule according to the shape of the surface you want to cover with it. However, it is also useful to prevent furniture from scratching the floor. Likewise, the ferrules also avoid annoying noises when moving the furniture. This usually happens when the furniture material is worn.
Multiple uses of the ferrules
- The use of a ferrule in the collective imagination is associated with the legs of tables or furniture; however, a ferrule can also have therapeutic, or object protection uses, such as for umbrellas, crutches or clubs. These items, which are for everyday use, need these reinforcements in their lower part to achieve resistance and stability.
- Avoid deterioration. Before acquiring a ferrule, it is important to know that whatever its use, the ferrule has the function of guarding and protecting an object from the conditions of the type of soil with which it will be in contact. Therefore, one of the characteristics of the ferrule that you must acquire is that it adjusts to the specific needs of the soil with which it will be in contact.
- Ferrules are generally made of plastic, resin, or rubber. Choosing the perfect ferrule will depend on the use you want to give it. All based on adherence and grip to the ground. For example, if you use them for a club or a crutch, normally, non-slip ferrules are used to cushion the impact on the ground and adhere to this surface with the guarantee of having security. The characteristics of the ferrules are essential for this device to fully comply with the performance for which it is designed. We hope that this content has helped you to learn more about the virtues of the ferrules. Now you know that, in addition to their usual uses, they offer many possibilities for users, we remind you that at Fortaps we will be happy to expand this information and to supply you with all kinds of ferrules without delay. We are at your disposal. Visit our website!
Ribbed for multiple uses
The polyethylene and polyamide leveling feet, unlike other components to level different heights, have the advantage of being light and resistant. Natural unevenness due to irregularities in the ground or being at different heights is no longer a problem if you solve the problem with the leveling feet. In addition, these leveling feet can absorb even slight vibrations.
Leveling feet made of polyethylene and polyamide.
Leveling feet developed with polyethylene and polyamide do their job. And they are designed so that their fixation on the ground is perfect, maintaining the stability of any structure. They adapt to slopes both in soil and equipment. And, in addition, they have a high resistance. This resistance serves to support the weight load to which they are subjected. This is so because the materials of manufacture make it easier for these devices to be more versatile. And can bear weight. We tell you what properties that allow these levels of resistance so that you can know their degree of efficiency.
The devices that have the function of allowing fixing to surfaces or floors are manufactured under strict quality premises so that the result is optimal and durable. In this sense, plastic hardware products such as leveling feet are manufactured with polyamide and polyethylene because they are the materials that best suit the needs of a leveler of these characteristics and depending on the use they are going to receive.
Plastic, as a material, is a variety of polymer. There are three kinds of polymer on the market. Thus, the natural, semi-synthetic or synthetic polymer can be found. And although polyamide and polyethylene are synthetic polymers, there are many differences between them.
Benefits of polyamide
Polyamide is popularly known as nylon. Its resistance is so high because it contains amide-type bonds. And it is found in organic materials that are very common in everyday life such as silk or wool. It is also frequently found in other synthetic materials with kevlar. Nylon, due to its great resistance, is used in plastic materials such as leveling feet due to the good results it offers.
Furthermore, polyamides are used in many uses for their properties. Among them, to create devices in industrial or automotive equipment. And, of course, for supports or leveling feet for the qualities that we have mentioned before.
On the other hand, polyethylene is more common for any use, but no less resistant. It is used to make toys or containers for shampoo or detergents. However, the difference between these uses and our use to make leveling feet is density. This difference in density is what guarantees their efficiency since it is a high density that gives them a lot of resistance.
Strength and performance
The strength of the leveling feet made with allows them to adapt to industrial environments as well as plant construction. They also have the advantage of being able to adapt to different heights. This feature makes them indispensable in any environment due to their adaptability. These universal components fit into any scenario related to their function and use. In this sense, the leveling feet can be oscillating or fixed to offer the best professional solution for their functionality.
If you need leveling feet made of polyethylene and polyamide, they are available in our catalog. At Fortaps we work to keep delivery times to a minimum. We are used to adapting to the needs of our clients. We will be happy to assist you and manage your orders as quickly as possible. Contact us! We will wait for you!
