Quality FORTAPS
Hospitals are places where silence is important. Not only in order to promote rest and recovery of patients, but also to enable staff to carry out their work properly and to be able to communicate quickly. Therefore, the furniture to be used must be equipped with systems to reduce or prevent noise. Do you know the types of end caps available?
Features of the types of hospital end caps
When choosing between the different types of hospital end caps, the features of them have to be taken into account, in such a way that the material used or the hardness allows the objectives to be achieved. The aspects to be evaluated are as follows:
Noise level to be reduced
In hospitals, a large part of the furniture uses castors to make it easier and quicker to move around and to be able to use equipment and instruments quickly. However, in all rooms and surgeries there are always visitor chairs and some elements that are fixed. These, when moved, cause noise that can be annoying to those around them.
Since noise reduction must be total, as it’s not just about who is on the same floor, but also who is on the same floor, but also noise through floors and ceilings, when choosing between the types of end caps, maximum noise protection should be sought.
Soil type used
Another relevant aspect is the type of flooring in the rooms, as the level of friction varies. But so does the compatibility between materials or the damage that the mats may cause to the ground. The more delicate this, as in the case of wood, the harder the end cap must be, the more likely it is to be scratched. In addition, rubber should be used, as it is the most suitable material.
In the case of ceramic floors, the resistance they present is much higher, although this is not the material used in all areas. The finish should also be assessed, which can be smoother or rougher. And when it comes to synthetic flooring, it is recommended to use virgin materials, as they prevent static electricity from building up, which encourages the accumulation of dirt.
Cleaning
As mentioned above, some of the materials used in some types of mats encourage the accumulation of dust and dirt. This is often the case when plastics are chosen and combined with flooring that does not offer the best compatibility. It should be noted that, in hospitals, hygiene must also be maximised, and the mats themselves can either contribute to this or be a hindrance.
Slippage
End caps are an intermediate point between the sliding of the furniture so that it can be easily rolled and the excessive movement that could lead to a fall. In hospitals, it is important to have anti-slip properties, for which rubber is customary, but at the same time allow smooth and noise-free rolling, for the reasons detailed above.
Durability
The flow of patients in hospitals is constant and continuous, so the wear and tear on the furniture is high. When it comes to manufacturing it and choosing the right types of mats for it, we must also focus on materials that offer good strength and increase durability, with bases that are kept in good condition. And in addition to this, also the position, because all too often we see parts that, due to weight and movement, move out of place.
At FORTAPS, we specialise in the manufacture of mats and, thanks to our long experience in the field, we are able to offer a wide range of products for each furniture and space. If you need advice, contact us!
Quality FORTAPS
The rising cost of electricity and gas is putting the spotlight on the installation of solar panels as a more economical and sustainable alternative. At FORTAPS we have joined this initiative and we share the benefits we have obtained with an environmentally friendly vision.
Energy situation in Spain
No sooner have we emerged from the pandemic than we have already been plunged into a new crisis. Energy prices have soared in recent months, due to petrol prices. These problems have been exacerbated by the conflict between Ukraine and Russia and by the unstable geopolitical situation in the Maghreb, which, together with the growing scarcity of fossil fuels, have resulted in an inflation rate of 8%.
The planet has been warning us for years about the appropriate and urgent measures to take. However, it seems that initiatives must come from the individual household or company. That is why we at FORTAPS want to bring a halo of hope, which is accompanied by some figures relating to the electricity grid in our country.
In 2021, almost half of the energy generated will come from renewable sources, such as solar, wind and hydroelectric power. This figure was less than half just 15 years ago. This is followed by nuclear energy and, finally, gas and oil.
However, until a new regulation by the government materialises, the reality for consumers is one of constant fluctuations in the price of energy, which has become one of the highest costs for both households and business. In turn, this instability means that any estimate a manufacturer makes is only valid for two weeks. A sudden increase would be capable of rendering production unprofitable.
Installation of solar panels as a sustainable alternative
From FORTAPS, we want to share our experience with renewable energies, with the aim of motivating other consumers to bet on them. Specifically, we are referring to the installation of solar panels, which, although it has been booming for years in countries such as Germany and Poland, its full potential is not being exploited in Spain.
Unlike them, who enjoy just 900 hours of sunshine a year, in our country they can get up to 1,900. This means that their installation not only allows a quick return on investment, but also enables energy self-sufficiency.
This independence from market fluctuations and crises is what we have experienced at FORTAPS, since the installation of 85 kW solar panels in 2019. We have managed generate 60% of the energy necessary for our activity, with a reduction in CO2 emissions of 89 Tn per year.
For 2022, we plan to install solar panels in a second phase. The extension includes panels with a capacity of 58 kW, which will bring us closer to the aforementioned energy self-sufficiency and a reduction in emissions of 136 tonnes per year.
How the installation of solar panels affects our customers
Fluctuations and increases in the price of electricity have a direct impact on the final price of products. Why? Well, because their production becomes more expensive, as mentioned above. The production of mats is no exception.
However, at FORTAPS we follow a company policy that pursues sustainable and environmentally friendly solutions. But which also help us to be independent of external fluctuations, so that we can maintain stable prices for our customers.
We take this opportunity to share our experience with the installation of solar panels. To be a benchmark in our sector and to ensure that the manufacture of our products aims to be as sustainable as possible.
Quality FORTAPS
As we already mentioned in this post, an environmental management system is necessary. And we are aware that 3.5 billion plastic products are sold every year. Something that undoubtedly contributes to environmental pollution. In fact, almost 2.2 billion tons of plastic ends up in rivers and seas around the world. In addition, 90.5% of the plastic produced has never been recycled, and it is estimated that in 2050 the planet will have about 12,000 million tons of plastic waste.
Without clear visibility and traceability on the production of plastics and their recycling, it is and will be impossible to control pollution. Not only on an international scale, but simply on a local scale. Therefore, accountability policies and procedures are needed to create public awareness of both the situation and the progress made.
FORTAPS environmental management system: Which plastics?
It is true that there are many prejudices in society and, at the same time, a lot of misinformation. Unfortunately, given concepts that are already deeply rooted, it is very difficult to change public opinion. In the mind of the public – and this is partly true – plastics are linked to oil and, in general, to traditional chemical products and refineries. These are responsible for large amounts of pollutants released into the atmosphere, water and soil, and the largest accidents in the world.
Without a doubt, this generates mistrust towards this material and its production processes, aggravated by the fact that it is difficult to eliminate. Furthermore, it is one of the most difficult types of waste to treat and manage at the end of its useful life. Something that is correctly related to conventional plastics.
However, plastics, like all products, have evolved over time and continue to do so in this period, both in terms of processes and finished products. Process and product innovation is proceeding rapidly, also thanks to the discovery of new raw materials and additives that can achieve environmental friendliness.
In fact, we use environmental management in FORTAPS based on the zero-waste model, also called “zero waste” to avoid polluting waste, as we have already explained in the article “In FORTAPS we have zero-residue cycle”.
Not all plastics are derived from petroleum
Traditional plastics are derived from petroleum, a material that is already known to be running out. This raw material must be preserved for future generations and allowed to be used for future developments. Or, if there are no other solutions that can lead to synthesis by alternative routes. For this reason, at FORTAPS we apply another environmental management system based on improving energy efficiency in plastic injection.
In this sense, to obtain polymers suitable to produce plastics, processes that do not require chemical synthesis from fossil sources can also be used. And it is that, nowadays, there are several synthetic polymers that are not derived from petroleum. We can start from starch or sugars and, therefore, from vegetable substances.
There are also certain bacteria, such as Shewanella oneidensis, that can naturally synthesize polymers without genetic modification/manipulation; what turns them into so-called genetically modified organisms (GMOs). These microorganisms accumulate plastic precursor polymers such as polyhydroxyalkanoate as reserve material in their cellular structures (vacuoles). Something that opens a new frontier for plastics, including bioplastics. On a large scale, this can be achieved using bioreactors, i.e., biomass incubators. At the end of the cycle, the biomass is treated in a suitable way for the required purpose.
FORTAPS environmental management system: we recycle
And what is essential to complete an environmental management system at FORTAPS: we recycle and use recycled plastic to prevent environmental pollution.
If you are interested in being informed more about what environmental management is like in FORTAPS, you can ask us without any commitment. We will be delighted to speak with you.
Quality FORTAPS
The manufacturing process of ribbed inserts consists of a series of steps, beginning with the request of the type of shape requested by the client, until its shipment. It is a process that requires some customization, depending on the measurements and design defined for each case.
The ribbed insert fulfill different functions. Depending on their goal, they are designed individually. Thus, the ribbed inserts can have different shapes and sizes. The oval ribbed inserts, for example, fulfill mainly decorative functions. While those that are placed in exterior pipes have more functional purposes, such as preventing moisture.
At FORTAPS, we detail the specific patterns according to these specifications. They must be manufactured with the dimensions and criteria chosen by each client.
Whatever the purpose or use, the manufacturing process of a ribbed insert consists of a series of steps that we detail below.
Manufacturing process of a ribbed insert
1. Conceptualization
We study the feasibility of the product according to the characteristics, use and requirements of each client. We focus on finding the best solution.
2. Design and manufacture of molds
We have our own mold manufacturing workshop, as well as a testing laboratory and two machinery centres. Currently, we have more than 800 active molds and 8 injection dams. This allows us to customize any ribbed insert design.
3. Programming and Calibration of Machines
We have high-tech German machinery, which allows us to obtain real-time information on production costs. Both depending on the energy, time and materials used.
4. Finished product and quality verification
Finished parts can be removed from the machine in just 3 seconds. We also automatically recycle any excess plastic.
5. Preparation of orders for shipment
An order begins an uninterrupted process and ends when our client receives the requested ribbed insert.
6. Logistics
As the last step in the manufacturing process of the ribbed insert, there is the logistics. The exhaustive control of shipments by geolocation allows us to provide information on the location of shipments at any time, avoid losses and communicate their status. Thus, all logistics services can be tracked.
For all these processes, at FORTAPS we carry out quality control. It is a way of ensuring that they work in the best possible way. Likewise, it is verified that the materials and raw materials from which the ribbed inserts are made.
Quality controls of a ribbed insert in FORTAPS
Quality control during the ribbed insert manufacturing process helps us guarantee the best possible product for our customers. More importantly, it gives us the certainty that the product is ready to function correctly until the end of its useful life.
To achieve this, the entire ribbed insert production chain must focus on quality control.
Regulatory compliance
Throughout the manufacturing process of a ribbed insert, at FORTAPS we strictly follow the ISO9001:2015 standard. This law has been, for 18 years, internationally certified by Bureau Veritas. To do this, we have developed a quality manual according to it. Its compliance audits that we monitor all the processes that are developed in the company. In addition, we evaluate its effectiveness and, if necessary, we influence an improvement.
In addition to this quality certification, at FORTAPS we have also adopted a term as a catalyst for quality: traceability. It is a process that allows us to verify the quality of our products, from the origin. That is, of the raw materials used to manufacture them.
Would you like to better understand the quality that we offer in our ribbed inserts manufacturing process? We tell you!
Quality FORTAPS
The quality controls in the manufacturing process of ribbed inserts make it possible to guarantee that they fulfil their function correctly. Likewise, the materials and raw materials with which they are manufactured are also important. These two factors are the basis for ensuring that our direct customers and the ribbed insert users of your products can receive the best product. And more importantly, the tips are prepared to complete their job correctly until the end of their useful life.
Thus, to achieve this, the entire work chain of ribbed insert production must focus on quality controls.
Why do we need to carry out quality controls in the manufacture of ends?
For FORTAPS, the ribbed inserts are an essential part to improve the user experience when using various products.
Failure to carry out the necessary quality control is a great risk, and we condemn our direct customers (manufacturers of furniture, orthopaedic products, etc.) for not meeting them and not meeting their expectations. On the other hand, the value of a ferrule as a safety feature should not be underestimated. Imagine a person who needs crutches: when using the crutches, the tip of the crutches breaks or becomes loose. The consequences of the lack of quality controls mask the manufacturing process and the subsequent use of the product.
Quality controls of a ferrule in FORTAPS
All FORTAPS activities are carried out in strict compliance with the ISO 9001: 2015 standard, which has been certified by Bureau Veritas International Inspection Group for 18 years. For this, we have prepared a quality manual in accordance with the regulations. Its compliance means that we supervise all the processes carried out throughout the environment of our company. In addition to planning, supporting, and controlling operations, we evaluate their performance in this way and influence their improvement when appropriate.
Apart from this international quality certification, at FORTAPS we also adopt a term as a catalyst for our quality: traceability. This means that we begin to verify the quality of the product from the origin of the raw material used to make the product.
What aspects do we consider?
The PELD and the PEHD are the materials that we choose to manufacture the ribbed inserts. High- and low-density polyethylene are high resistance materials that ensure the quality of its processing and results. Of course, these materials must meet their own quality control standards. In other words, it is related to its resistance to heat, hardness, or response to adverse conditions.
- Design and production process
We start the production design by designing parts, which can come from the parts included in our catalogue or can be designed on demand according to the specific needs of the clients. In any case, we make sure that everything necessary to achieve its purpose is included in the planning of the item. Next, we use our own syringe, made of calibrated steel. To do this, we adopt the most advanced technology in computerized mechanization. This stage is essential because the best adaptation and obedience of the ribbed insert to the corresponding position must be verified.
- Test under controlled conditions
As with any product, the quality controls in the manufacture of the ribbed inserts must include the results of the inspection. This means that it is necessary to verify its resistance and durability under the conditions of use. On the other hand, when the splint is used as an anti-slip device, its effectiveness must be empirically verified through the necessary tests. The same happens when its purpose is to eliminate noise or avoid leaving marks on the floor.
What else can FORTAPS offer?
In addition to quality control of the final piece itself, at FORTAPS we monitor everything that your manufacturing process involves, from start to finish. To this end, we also guarantee inventory and shipping. On the other hand, in the process itself and the materials we use, ecological and sustainable production. In addition to managing our own waste, the focus is on reuse.
Quality FORTAPS
Industrial development and the production of goods in the field of ribbed inserts has been a task that we have carried out for more than 20 years. Experience in the sector has allowed us at FORTAPS, suppliers of ends, to implement an environmental management system. If you want to know more, keep reading this article.
As we know, global warming and the decline of the planet’s non-renewable resources are a reality. Increasingly, governments, companies and citizens are called to rethink their actions to counteract these evils. FORTAPS, supplier of ribbed inserts, is not far behind. Along these lines, we have modified industrial processes to achieve the best quality standards and, in turn, reduce their environmental impact.
And it is not only about offering a good service and quality products, but it must be done in a responsible way. This world belongs to everyone, and together we must take care of it.
We are the solution for all those who need ribbed inserts, ferrule, adjustable feet, and end caps. Likewise, we have an optimized system for receiving orders, manufacturing, stock, and distribution of our products. In addition to that, we make a responsible use of resources and waste.
What is an environmental management system?
When we talk about an environmental management system, we refer to all those tasks that seek to adapt an organization or company to what is known as sustainable development. Under this logic, the work carried out must comply with the highest number of indicators considered in the world and in Spain as responsible with the environment.
In this sense, FORTAPS, supplier of ribbed inserts, has not been left behind. Thus, our tools and manufacturing processes for ribbed inserts, ferrule, adjustable feet, and end caps have been adapted to sustainable development.
The benefits of these responsible actions help save energy and resources. This translates into better management within the company and greater protection of the planet. These tasks carried out through our environmental management system also have a positive impact on the quality of our products and have allowed FORTAPS to have an excellent reputation in the market. There are already more than 8,000 our satisfied customers.
Without a doubt, FORTAPS is positioned as a responsible company regarding environmental effects and that complies with national regulations in this regard. Among the certificates that prove it is the Bureau Veritas that we have had since 2003. Likewise, FORTAPS always tries to improve. Therefore, our processes will continue to be constantly reviewed to be able to keep up with responsible and safe environmental management. We continue to use better quality and safer materials.
What can you find in FORTAPS, supplier of ribbed inserts?
In our store you can find the largest number of ribbed inserts available on the market, and those that are not custom designed. The experience of FORTAPS, supplier of ribbed inserts, has earned it positive references and more clients that add to our portfolio.
The ribbed inserts available in FORTAPS have different shapes: square, round, rectangular, oval. There are also external ribbed inserts or levelling feet and special ribbed inserts. Our work not only focuses on the sale of pre-designed ribbed inserts since we specialize in the conceptualization and design of new pieces that adapt to the needs of our clients.
The quality of our products is proven by our thousands of customers and the years of experience we have. Not only that, but we are also committed to maintaining and perfecting our environmental management system to continue contributing to the care of the planet. Our manufacturing processes and tools continue to be improved to avoid harmful effects on the environment and to be part of the solution.
